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In due course, forklift components would wear and need to be replaced. Purchasing new parts could become a costly venture so one more idea is to buy used forklift parts. This could save a lot of cash eventually. It is a great idea to obtain used forklift parts which have been reproduced. These components would ensure that you are getting parts that will work for a long time and be productive.
Rebuilding Vs. Remanufacturing
Remanufacturing worn out or broken components is a cheaper way overall than rebuilding. With rebuilding components, only the components that are worn out or broken get replaced, which means that other wearable parts can break down soon after acquisition.
Remanufactured parts are cleaned after being taken apart and have the unusable parts replaced. This method can offer the best assurance for used components. All wearable parts are replaced regardless of age or wear which is another rationale why reproduced parts generally run so much better. Whichever component within the part is brand new and this provides far longer life to the second-hand part. Based on the lift truck parts which are being redone, the cleaning process and the complete remanufacturing process would differ.
Replacing and Testing Components
After complete disassembly, the engines are oven cleaned. Various components of the engine like rings, pistons, spark plugs, valves, valve springs, and filters could be replaced during the remanufacture process. The engines are hot tested after reassembly to ensure that there are no leaks, no noises, no oil pressure problems or any vacuum.
Transmissions are one more thing which is oven cleaned after being disassembled. The transmission is then pressure washed. A comprehensive inspection is done to be able to check for any cracks. Bearings, bushings and seals are all replaced. Normally, the replacement components utilized on transmission components meet OEM specifications.
Wearable parts
Certain parts like for example the alternator, the water pump, torque converters, the starter and steer axles could get longer serviceability after being remanufactured and having all wearable parts replaced. The electronic control in the electric lift truck is maintained by the control card. This particular card could even be reproduced with replacing all aged and worn out parts. Unlike different forklift components the control card could only have the worn and aged parts replaced.
OEM Specs
Parts that are reproduced have to be thoroughly examined upon reassembly to ensure they are in good condition prior to being sold. When acquiring these parts, it is a good idea to be sure that they have undergone all of the proper testing and inspections. On certain bigger components such as transmissions, steer axles and engines, OEM specification replacement parts should be used.
The lift truck dealer can ensure that the parts they have remanufactured meet the OEM specifications. This would also ensure the parts meet industry standards. Many details go into remanufacturing used parts. This attention to detail offers more serviceability out of reproduced parts compared to the parts that were simply rebuilt.
