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Batteries intended for lift trucks are sold in terms of connector location, physical size, voltage and amp-hour capacity. The forklift nameplate will state the correct amp-hour capacity, lift truck voltage, and lowest battery weight. The forklift Operating Manual would also have the correct battery specifications for the forklift.
There are two base kinds of electric forklift batteries: Flooded or Sealed. The "maintenance free" sealed battery or VRLA does not require any added water. Sealed batteries however use a chemical reaction to be able to maintain proper fluid level all through the life of the battery. A flooded battery requires water to be added frequently in order to guarantee the exact electrolyte level inside the battery.
Nearly all lift trucks are able to accommodate lots of different sizes of battery. If selecting the battery, it must be chosen in order to fit in the dimensions of the battery compartment. The majority of battery providers can supply a battery listing of right sizes which are suggested for your particular forklift.
With an electric lift truck, the battery is utilized as the truck counterweight and the forklift capacity is dependent on the battery being a specific minimum weight. Adhere to the details specified on the lift truck nameplate to ensure you are utilizing a battery which meets least weight specified.
Battery chargers have to be rightly matched to the specific battery which is being charged. It is necessary to guarantee the charger has enough amp-hour capacity to charge the battery and that it is the equivalent voltage as the battery. The charger amp-hour capacity should be with 10 percent of the amp-hour capacity of the battery to be able to guarantee the most efficient charging. Prior to starting the charging cycle, make sure the battery is first connected to the charger. Always check the battery information like for example the amp-hour capacity, the battery weight and voltage with the details provided on the battery nameplate.
Always check to see if the right type of charger is being used to charge the battery. Nearly all of the newer chargers could safely charge various kinds of batteries and will thusly be labeled as capable of accepting all batteries. Using an older charger, for example to charge just flooded batteries can be hazardous if used for sealed batteries and damage to both charger and battery will occur. It is essential to firstly check the instruction plate on the charger to make certain it can accept the type of battery you want to charge.
When dealing with flooded batteries, it is essential to only add the needed water once the battery has been charged. This practice would stop the spattering of electrolyte out of the battery as it is being charged.
Information for improving the battery's life comprise: maintain the fluid levels for flooded batteries and keep all kinds of batteries clean. One more rule to follow is after charging the battery to full capacity; let it to rest for something like an 8 hour period previous to using. Make use of an "equalizing" charge every 5th charge to keep all cells renewed at the same voltage. Do not discharge the battery below 80 percent of battery amp-hour capacity prior to recharging.
Electric forklifts could be equipped along with various gadgets which monitor battery levels. There are sophisticated "Battery Discharge Indicators" which would disable the lifting circuit and sound an alarm to give notice when the battery has been discharged to a present level. There are other straightforward gas gauge meters existing also. Using these monitoring equipments would help avoid truck and battery damage from severely discharging the battery all through use.